Explainer

Twenty minutes in, the I²C sensor stops answering

A fictional design-team case about intermittent I²C errors that appear only after twenty minutes at operating temperature.
Engineers working in an electronics lab with oscilloscopes and other equipment on a bright day.

Illustrative image: khezez | خزاز on Pexels

Fictional engineering case. No real company or reader is being quoted.

This week’s problem

A small UK design team has a sensor controller that passes production test and behaves normally from a cold start. After around twenty minutes in its enclosure, communication with one I²C sensor becomes intermittent. The firmware logs missing acknowledgements, but swapping the sensor and slowing the bus have not removed the fault.

The team has checked the supply rail with a multimeter and found nothing obvious. The problem appears sooner in a warm chamber and disappears after the board cools. They want to know which measurements would separate a timing, signal-integrity, assembly or thermal component fault without changing several variables at once.

Next week, Troubleshooter will set out a structured test sequence and explain what the fictional team found.

Readers can submit their own problem through the Troubleshooter page.

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